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Petrochemical
Yanbu Petrochemical Shutdown
Deploying a massive surge fleet of heavy cranes for a fast-track turnaround shutdown.
January 2026 Yanbu
Project Overview
During a major annual turnaround in Yanbu, BM Cranes mobilized a comprehensive fleet of cranes and certified personnel to handle 24/7 turnaround maintenance and vessel replacements.
Key Challenges
01
Managing over 10 simultaneous lift zones safely.
02
Mobilizing and certifying 40+ operators and riggers.
03
Zero tolerance for schedule slippage as plant downtime costs millions daily.
Execution & Methodology
- Established an on-site command center with a resident lift planner.
- Pre-assembled rigging gear and certified slings in modular containers.
- Implemented a two-shift 24/7 operator roster.
Results & Achievements
- Successfully replaced 14 major heat exchangers and 2 reactor heads.
- Completed all lifts 36 hours ahead of the target turnaround schedule.
- Zero HSE incidents reported during peak high-intensity shutdown.
Project Details
Location
Yanbu, Western Province, Saudi Arabia
Client
SABIC Affiliate / Petrochemical Operator
Duration
28 Days
Equipment Used
6× 300T Mobile Cranes, 4× 160T mobile cranes, & auxiliary units
Date
January 2026